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  • Kazakhstan, Kostanay
  • Baitursynov street,
  • building 57
Machine-building holding — drilling machines and
installations, drilling tools, crawler bases,
wood-cutting complexes, special equipment
  • Kazakhstan, Kostanay
  • Baitursynov street,
  • building 57

APR-40

  • Description
  • Specifications

Description

The APR-40 installation is designed for major repairs of oil and gas wells, drilling operations. The installation is designed to work in different climatic conditions, at temperature conditions from minus 45 0C to plus 40 0C.

Operations performed:
- Movement from well to well
- Installation/dismantling of equipment at the wellhead
- Lifting operations with pumping rods
- Mechanized screwing and debunking of the pump-compressor and drill pipe columns
- Drilling of sand plugs, cement bridges, etc.
- Fishing and other types of work
- Development of wells after completion of drilling operations
- Carrying out geophysical works
The lifting unit is mounted on the Ural chassis. The YAMZ-238DE2 chassis undercarriage engine is used to drive the attachments. A drilling winch with transmissions, a mast with a height of 22.6 m, an auxiliary winch with a lifting capacity of 3 tons, an emergency drive that allows to complete the lifting operations and dismantle the unit, working and emergency lighting are mounted on the lifting unit. The installation is equipped with a hydraulic fastener, a swivel, a drilling rotor, a wellhead platform, and devices for monitoring drilling parameters.

Specifications

Name of the parameter

Specifications

Lifting block

Permissible load on the hook, kN (ts)

490 (50)

Permissible load on the hook without installation of guy ropes on the ground at a wind speed of no more than 15 m/s, kN (ts)

392 (40)

Transport base:

Ural-4320-1951-60 , wheel formula 6x6

Drive mechanisms:

Chassis running engine

- type of diesel engine

- installed capacity, kW (hp)

YAMZ-65654

169 (230)

Winch

- type

- number of winch drive speeds, pcs

- maximum tractive effort, kN (ts)

- brake

- lifting speed of the lifting block, m/s *

single drum with a disc pneumatic friction clutch

6

83 (8,5)

single-tape (with pads 230 x 120)

0,03 - 1,56

Tower:



- single-section, inclined, with an open front face:

- height from ground level to the axis
crown block, m

- hook lifting height, m

17,7

13,4

- two-section, telescopic, inclined, with an open front face:

- height from ground level to the axis
crown block, m

- hook lifting height, m

19,4

15,0

- two-section, inclined, with an open front face, from an open profile, with a folding upper section:

- height from ground level to the axis
crown block, m

- hook lifting height, m

17,7

13,4

Hoisting system:

- multiplicity of the polyspast

- the diameter of the hoist rope, mm

6 (3x4)

22

Hydraulic system

Installation

- type of pump

- nominal pressure, MPa (kgf/cm2), no more

- nominal flow, m3/s (l/min)

gear

15,7 (160)

833,5´10-6 (50)

Working

axial piston

1

19,6(200)

6168´10-6 (370)

- type of pumps

- number of pumps, pcs

- nominal pressure, MPa (kgf/cm2), no more

- nominal flow, m3/s, (l/min)

Pneumatic system:

powered by the chassis pneumatic system

- working pressure, MPa (kgf/cm2),

no more

0,68 (7)

Loosener of threaded
connections:

- maximum tractive effort, kN (ts)

- stroke of the rod, mm

hydraulic

54 (5,5)

950±20

Auxiliary winch:

- permissible load on the hook, kN (ts)

- rope diameter, mm

hydraulic

29,4 (3)

13,5

Set of slings

- total permissible load, kN (ts)

490 (50)

Mast and workplace lighting

- operational, emergency

24 V

Riser for drilling mud supply:

- diameter of the through hole, mm

- working fluid pressure, MPa (kgf/cm2), no more

with quick-release connections

Ø 50 or 75

19,6 (200)

Drilling Sleeve

Ø 50 or 76 mm, Rrab - 19.6 MPa

- length, m

12±0,2

Overall dimensions in the transport position, mm, no more:

- length

- width

height

12210

2800 or 2550

4000

Weight in the transport position, kg, no more

19500

Component equipment

Near-mouth working area:

- length, m

- width, m

- installation height, m

- permissible specific static load, N/m2 (kgf/m2)

- weight, kg, no more

transformable

3

4

0,5…1,7

4905 (500)

1000

Swivel:

- static load capacity,

kN (ts), not less than

- diameter of the through hole, mm

- working fluid pressure, MPa (kgf/cm2), no more

- rotation speed, s-1 (rpm),

no more

490 (50)

60

19,6 (200)

5 (300)

Drilling rotor P250:

- maximum torque on the table, kN×m (kgf×m)

- rotation speed, s-1 (rpm)

- static load capacity, kN (ts), not less

- dimensions of the liner for the lead pipe, mm

Hydraulic drive

15,69 (1600)

0,96 (60) 1,92 (120)

785 (80)

80 x 80

Drilling rotor P250:

- maximum torque on the table, kN×m (kgf×m)

- rotation speed, s-1 (rpm)

- static load capacity, kN (ts), not less

- dimensions of the liner for the lead pipe, mm

Mechanical

9,81 (1000)

0,83 (50) –5 (300)

785 (80)

80 x 80

Base plate:

- overall dimensions, m, no more

length

width

height

- weight, kg, no more

- the mass of one element of the plate, kg; no more

prefabricated construction

5,0

0,7

0,1

622

93

The leading pipe:

- the size of the side of the square, mm

- length, m

80 x 80

8

The drum of the talus rope bypass

- rope capacity, m, not less

200
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